Industrial solutions to help grow your business
As an industrial manufacturer, are you faced with challenges in keeping customers satisfied, achieving consistent quality and at the same time, meeting evolving consumer expectations?
We recognise each and every customer is different, with each carrying their own challenges and process product requirements. By understanding all that is important to you, we are able to offer a solution-based approach to ingredient development.
Our tailored solutions pull from three categories of attributes: Claims & Features, Cost & Efficiency and Function & Performance. By understanding your needs through the lens of these attributes, we are able to develop the right solution to meet your business needs.
Satisfy changing consumer behaviour, while at the same time, remain agile, efficient and consistent, with the help of Bakels by your side.
A solution-based approach
Tailored solutions according to what’s important to you
Claims & Features
Led by consumer demand and product trends.
Cost & Efficiency
Improving process and optimising product mix.
Function & Performance
Technical ingredients for improved finished products.
Claims & Features
Led by consumer demand and product trends.
Cost & Efficiency
Improving process and optimising product mix.
Function & Performance
Technical ingredients for improved finished products.
Bread Technology at Scale
Each customer factory uses different combinations of equipment to produce their bread in different manufacturing environments, each with their own challenges, but in one respect, they are all similar. Mass-produced bread is manufactured quickly and on a large scale, meaning the dough needs some extra support to withstand the processing stresses placed on it.
Enzymes are a cost-effective way of conditioning the dough to ensure it is properly prepared for each processing step, and to deliver certain characteristics in the baked product such as volume, crust colour, crumb texture, and softness, as well as improved dough handling.
Many of our bread improvers are equipped with the latest in enzyme technology, helping you achieve consistency and efficiency at scale. In addition, a whole host of tailored flour correctors and fortification solutions enables us to be your complete partner for bread manufacturing.
Solutions include:
Improve volume
Improve taste
Improve shelf life
Improve softness
Improve freshness
Reduce process cost
Improve volume
Improve taste
Improve shelf life
Improve softness
Improve freshness
Reduce process cost
Technical Cake Performance
At Bakels, we understand the challenges bakers face in scaling their cake production, which differ significantly from artisan, foodservice and supermarket bakeries. Solutions which enhance the texture, volume and shelf life of cake products, while also optimising production efficiency, are crucial factors of industrial cake manufacturing.
Our technical experts are at your service to help you overcome challenges, whether it’s Swiss rolls, cupcakes, pound cakes and more. With the support of our functional ingredients, including cake gels, emulsions and shelf life extenders, you can rely on Bakels solutions to achieve your cake performance goals, at scale.
Solutions include:
Improve shelf life
Improve softness
Improve freshness
Improve taste
Improve texture
Reduce recipe cost
Improve shelf life
Improve softness
Improve freshness
Improve taste
Improve texture
Reduce recipe cost
Sourdough
The popularity of sourdough continues to soar, contributing to the importance of the premium bread category. Upscaling ‘old fashioned’ rustic breads in industry presents a series of challenges such as: food safety relating to long fermentation, scarcity of skilled labour, consistency of quality, cost vs. sale price and space available to produce such breads.
Achieving a familiar waxy texture is a fine balance of process and ingredients. Bakels can support your production of outstanding breads on an industrial scale, thanks to an inspiring range of dried and liquid sourdoughs, coupled with our application expertise, to deliver an exceptional eating experience for consumers.
Solutions include:
Ready to use
Improve crust
Improve taste
Improve eating experience
Improve aroma
Versatility
Ready to use
Improve crust
Improve taste
Improve eating experience
Improve aroma
Versatility
Caramel
At Bakels, we’ve been producing caramel for almost twenty years. Our specialist production facilities and generational expertise have enabled us to make it our mission to deliver truly unforgettable varieties of caramel at scale, from classic flavours to innovative and sustainable ones, such as raspberry, chocolate, toffee apple, palm free and more.
But variety doesn’t stop at flavour. Along with colour and texture, we can fine-tune production to customers’ process requirements and consumer preferences, opening up a world of exciting opportunities. From small-scale sweet bakery items to large-scale biscuit bar manufacturing, we are here to elevate your next caramel product launch.
Solutions include:
Ready to use
Vegan
Improve taste
Palm oil free
Reduce sugar
Versatility
Ready to use
Vegan
Improve taste
Palm oil free
Reduce sugar
Versatility
Toppings & Fillings
Visual and textural seduction plays an important role in customers’ purchasing decisions. Solutions which top and fill products are, therefore, essential for differentiating bakery products and converting curious customers into loyal ones. We are at your service to help you produce outstanding creations at scale.
Our fabulous range of finishing ingredients are designed to elevate your creations from good to exceptional. From high quality whole fruit and silky smooth cream fillings, to a whole host of ganache, truffles and spreads, instant creams and high performance glazes with a flawless shine, Bakels are here to provide the perfect solution to help you delight your customers.
We are equipped to assist your industrial scale application and tailor each product to specific process requirements, including viscosity, pH, water activity and bake stability, and application needs including pumpable and dosing solutions. This approach ensures production and ingredient compatibility, helping you achieve consistently high quality for your customers.
Solutions include:
Improve visual appeal
Freeze-thaw stable
Improve taste
Improve shine
Improve texture
Resistance to drying out
Improve visual appeal
Freeze-thaw stable
Improve taste
Improve shine
Improve texture
Resistance to drying out
Compound Chocolate
In today’s fast-moving sweet goods market, ingredients need to deliver more than great taste, they must perform with consistency, flexibility and efficiency. That’s where compound chocolate is ideal. Compound chocolate offers exceptional processability without compromising on indulgence. It melts smoothly, sets quickly and eliminates the need for tempering, due to the lack of cocoa butter and so, ideal for enrobing and moulding to drizzling, dipping and decorating.
For industrial bakeries, compound chocolate offers a dependable and cost-effective solution that keeps production lines moving efficiently. Beyond just coating or inclusion, compound chocolate can become a signature element of your product, enhancing shelf appeal, improving texture contrast and delivering the indulgent mouthfeel today’s consumers crave.
Solutions include:
Versatility
Improve eating experience
Improve mouthfeel
Palm oil free
Improve flavour
Reduce process time
Versatility
Improve eating experience
Improve mouthfeel
Palm oil free
Improve flavour
Reduce process time
Release Solutions
Bakels are your trusted source of knowledge and expertise in dividing, releasing and slicing for industrial bakery. There are a variety of factors which influence your choice of release agent, including the hanging properties of the release agent, sugar level in your recipe, application method and the shelf life of the final product.
For industrial application, spray and automatic applications are commonly used, along with dripping and brushing equipment. Take Tincol, for instance, which can be sprayed, brushed and applied with automatic equipment for bread and roll production, and provides bakers with a reliable way to maintain the quality of your bakery products and bakery equipment too.
Solutions include:
Reduce process cost
Improve shelf life of equipment
Reduce process time
Improve visual appeal
Versatility
High yield
Reduce process cost
Improve shelf life of equipment
Reduce process time
Improve visual appeal
Versatility
High yield
Packaging agility
We understand that packaging formats must align to customer process requirements. From small formats such as single-serve sachets suitable for home baking, to mid-size pails for bakeries adopting batch-produced assortments and then large-scale industrial businesses which require bulk formats, Bakels can provide a wide range of tailored packaging options to suit the customers needs.
Our packaging options go beyond single formats. Multi-component solutions such as convenient kits offer a variety of advantages for customers:
1. Reduces complexity
The kit contains everything required to produce a specific finished product.
2. Minimises waste
Each component is weighed according to the finished product recipe, eliminating leftover (waste) ingredients.
3. Visibility of yield
Know exactly how much finished product you can expect from using a single kit.
Baking Centres
Bakels world class Baking Centre facilities offer an end-to-end services, enabling ideas to be born and scaled according to customer requirements.
Concept & product development
The inspiring surroundings breed innovative ideas which, in combination with our state-of-the-art bakery equipment, deliver market-led products your customers will love.
Training & Support
The Baking Centres provide the perfect setting to welcome industrial customers for training sessions, to facilitate smooth and consistent product launches.
Industrial scale trials
We understand the importance of scaling up concepts to industrial scale production. Our Baking Centres offer equipment to achieve such requirements.
Innovation through consumer insights
We aim to unite a long history of expertise with the very latest in trend-spotting insight, to deliver innovations consumers will love. Global and local relationships with research partners and flavour houses enable us to stay atuned to ever-changing consumers and allows you to discover new opportunities with your customers.
Analysing trends from the wider food and drink category means we have a view of trends which are set to impact bakery in the future; valuable insight for you to stay one step ahead of competition.
How we turn your ideas into reality
When a customer approaches us to create a customer-unique article, we work closely with them to ensure that the end result meets their exact specifications. We take into account the unique conditions, production possibilities, and equipment available to create a product that not only meets the customer’s requirements but also achieves the desired function and result.
Additionally, we are well-versed in managing allergen requirements and ingredient preferences to ensure that the final product is safe and meets all regulatory standards. Our team of experts will work tirelessly to develop and refine the product until it meets the customer’s exact needs, ensuring that they receive a truly bespoke and unparalleled solution.
Seamless Export Services
We have a wealth of expertise and experience in exporting that can greatly benefit you as a large industrial customer. With our deep understanding of the logistics involved in exporting, we are well-equipped to provide our industrial customers with the highest level of service, no matter where the business takes them.
- Well-versed in booking all types of freight, including container shipments by sea and truck, allows us to provide our customers with a seamless and hassle-free experience.
- Extensive knowledge of customs documentation and regulations, ensuring that all necessary paperwork is completed accurately and efficiently.
- Experience working with different currencies, allowing us to navigate the complexities of international trade and provide our customers with the most cost-effective solutions.
